$12,000,000 annual revenue improvement through increased reliability in an oil refinery
Reduction in annual waste valued at $1,000,000 in a paper machine
Savings of $5,500,000 in lost tons and elimination of fixed-interval overhauls at a major integrated steel works
Downtime reduction amounting to over $300,000 in annualized savings in a food packaging line
A 62% reduction in low frequency maintenance tasks in an automotive machining line
A $700,000 annual batch loss reduction in a pharmaceutical plant
Decrease in reactive maintenance costs of $200,000 in a bulk chemical process
A $1,000,000 cost of downtime reduction in an electric substation
23% improvement in packaging line efficiency for a pharmaceutical plant
Avoidance of $5,000,000 in catalyst replenishment costs in a refinery
Line efficiency increased from 62% to 90% in a food processing plant
An annual $10,500,000 dollar revenue increase due to improved availability on off shore oil platforms
Reduction in start-up time after a process redesign from the typical 3 weeks to 4 days, resulting in a $3,000,000 revenue increase for an automotive supplier
Food plant product quality complaints dropped from 12 per month to zero
Elimination of all ship loading delay penalties saving $2,000,000 annually in a refineries coke loading operation
Generated a maintenance strategy that reduced the risk of injury to less than 1 in 100,000,000
$3,000,000 in capital cost avoidance in a pharmaceutical plant
$150,000 reduction in annual pump overhauls in a electric utility
Increase in revenues of $2,000,000 due to the elimination of an annual two-week shutdown
Reduction in planned shutdowns by 33%, resulting in a $500,000 annual production gain
40% reduction in roll change lost time in a rolling mill
$200,000,000 annual throughput increase in oil distribution stations.
Reduction of substation outages resulted in $100,000,000 in increased downstream plant uptime
Risk of an evacuation system not working when needed reduced to less than 1 in 30,000,00
